From Sketch to Series: Designing for Scalable Production

How MODYN aligns product design with real-world manufacturing from day one.

At MODYN, great design isn’t just about aesthetics or usability. It’s about making something that can actually be built, efficiently, at the right scale and with full confidence in its quality and performance.

That’s why we integrate production thinking from the very beginning. Whether we’re developing a bike component, a child seat or a bus, we help clients choose the right manufacturing process to match their ambition, volume and budget.

Design for the factory floor

Design for the Factory Floor

We don’t believe in “handing over” a design at the end. Our team collaborates with engineers, production partners and suppliers as early in the project as possible. This ensures that every curve, texture, connection and mechanism can be produced as intended. Choosing the right manufacturing path early on helps avoid late-stage compromises, delays and unnecessary costs. That’s why we treat manufacturing as a design decision.

This way, the manufacturing process works with the design, instead of against it and vice versa.

Design for the factory floor

Key Production Methods We Work With

As we develop a wide range of different products, bikes, busses, child seats, strollers, beach carts etc., we come across a wide range of production techniques. This broadens our knowledge in these different techniques and the materials that fit those techniques. Here are a few examples we come across in our work frequently:

Injection Moulding

Best for high-volume plastic components, because:

• High precision
• Durable finish
• Requires significant tooling investment

We treat manufacturing as a design decision

Sheet Metal Bending & Laser Cutting

Ideal for mid-volume production or structural components.

• Fast turnaround
• Cost-efficient for enclosures or brackets
• Less suitable for organic shapes

Metal Forging & Casting

Ideal for mid-volume to high-volume production
• High strength and structural integrity
• Good surface finish and dimensional accuracy
• Can produce complex parts in one operation

Extrusion + CNC Finishing

Ideal for structural or linear components.
• Efficient and repeatable
• Combines strength with flexibility
• Limited shape language

What We Consider Before Choosing a Process

We don’t select manufacturing processes in isolation. We match them to:
• Expected production volume
• Target pricing and investment levels
• CMF goals (Color, Material, Finish)
• Assembly and logistics requirements
• Material strength, weight, and sustainability
• Production partner capabilities

Whether you’re scaling from prototype to production or rethinking an existing supply chain, we help map the smartest path forward without compromising on the design vision.

Prototyping vs. Production

During development, we alternate between fast validation and production-oriented refinement. That means:
• Early-stage mock-ups built with foam, 3D-prints or off-the-shelf parts
• Functional models for testing functionality or ergonomics
• Finalized CAD and specs for production partners
• Hands-on DFM support and supplier collaboration

Build What Matters, without the Guesswork

At MODYN, we design with the end product in mind. That means no surprises at the factory, no costly reworks, and no design intent lost in translation.
Great design moves people, but only if it’s ready to be made.

Ready to make it real?

Let’s build something worth producing.